ESSKAY / About us

Engineering Aluminium.Building Reliability.

Precision manufacturing for the electrical systems that power modern industry.

Est. 2000 / Engineering & manufacturing

More Than Wire. Engineered Performance.

Esskay Wire & Cable was established in 2000 to manufacture enamelled copper wire. In 2012 we began producing enamelled aluminium wire, and in 2019 production started at our plant in Barhi, Sonipat.

Today we bring 26 years of magnet-wire experience to enamelled aluminium wire from 0.150 – 1.000 mm and enamelled copper wire from 0.060 – 1.000 mm, in SWG and AWG equivalents.

Our plant is in the Delhi NCR region, about 50 km from Delhi's international airport.

We serve four markets: the fan industry, air coolers, transformers and home appliances.

Established
2000
Magnet wire
26 years
AL / Size range
0.150 – 1.000 mm
CU / Size range
0.060 – 1.000 mm
Location
Sonipat, Delhi NCR
To Delhi airport
50 km

Our Journey

  1. 2000

    Foundation

    Esskay is established to manufacture enamelled copper wire.

  2. 2012

    Enamelled aluminium wire

    Enamelled aluminium wire production begins.

  3. 2019

    Barhi, Sonipat

    Production starts at our plant in Industrial Estate Barhi, Sonipat.

  4. Today

    26 years in magnet wire

    Installed capacity of 5,500 – 6,000 MT / year of enamelled aluminium wire and 1,500 – 1,800 MT / year of enamelled copper wire.

Precision Is a Process.

The Esskay approach / 01—06
  1. Consistent manufacturing and controlled processes.

  2. A focus on product consistency and inspection.

  3. Technical thinking applied throughout the manufacturing process.

  4. Products designed for demanding electrical applications.

  5. Understanding application requirements and delivering appropriate solutions.

  6. Constantly improving processes, systems and capabilities.

Engineering system

From Materialto Performance.

Every stage, from input material to packed spool, is carried out in-house at our plant in Barhi, Sonipat.
  1. 01

    Material

    Copper or aluminium conductor input.

  2. 02

    Processing

    Preparing the conductor before drawing.

  3. 03

    Drawing

    Reducing the conductor to its finished size.

  4. 04

    Insulation / Enamelling

    Applying the enamel insulation coat.

  5. 05

    Inspection

    Checking size, coating and finish.

  6. 06

    Finished Product

    Spooled, labelled and packed.

Inside the Conductor.

Enamelled aluminium and copper conductors: solid metal all the way through, with the insulation coat cut back to show it. Drag to turn them.
Conductor / AL
Aluminium, 0.150 – 1.000 mm
Conductor / CU
Copper, 0.060 – 1.000 mm
Surface
Enamel insulation coat
Quality control
Pin-hole, heat shock and cut-through tests

Capabilities

Source / Company literature

Years in magnet wire manufacturing
26+
Installed capacity, enamelled aluminium wire
5,500 to 6,000MT / yr
Installed capacity, enamelled copper wire
1,500 to 1,800MT / yr
Production machines
48
Aluminium size range (SWG and AWG equivalents)
0.150 to 1.000mm
Copper size range (SWG and AWG equivalents)
0.060 to 1.000mm
Markets served: fans, air coolers, transformers, home appliances
4
Technical tests specified for each class
8

Engineered by PeopleWho Care About Precision.

130People in our workforce

The team behind every spool, at our plant in Barhi, Sonipat.

The Esskay Wire & Cable factory building and gate at Industrial Estate Barhi, Sonipat
Esskay Wire & Cable, Industrial Estate Barhi, Sonipat

Looking Ahead.

Vision
To be India's most trusted electrical solutions provider, known for excellence and integrity.
Mission
To deliver superior products through advanced technology, quality control and customer focus.

Customer Satisfaction

Three commitments sit behind it.

  • Quality

    High performance and reliability.

  • Delivery

    Quick response in development, volume production and services.

  • Cost

    Outstanding value at every price point.

Let's EngineerWhat's Next.

Explore our products or connect with the Esskay team to discuss your requirements.